Condensation Control
Closed-cell foam breaks the thermal bridge on metal skins and helps stop interior “sweating.”
Spray Foam Insulation for Metal Buildings in Houston
Stop interior sweating, stabilize temperatures, and quiet the echo. Phantom Foam installs high-performance spray foam systems for shops, warehouses, barns, and barndominiums across Greater Houston—built to handle Texas heat, humidity, and daily use.
Energy Efficiency
Air seal + R-value = smaller HVAC load, steadier temps in big volumes.
Rigidity & Longevity
Foam adds stiffness to panels and roof decks; won’t sag like batts.
Noise Reduction
Cut echo and outside noise for more comfortable shops and buildouts.
Where Foam Performs Best in Metal Buildings
Roof Panels & Purlins
- Closed-cell 1.5–2.5" typical; more for extreme loads
- Breaks condensation cycles under roof metal
- Helps quiet rain impact and sheet vibration
Wall Panels & Girts
- Closed-cell 1.5–2" common; thicker for cold storage
- Air seals panel laps, penetrations, and trims
- Improves comfort for offices inside the shell
Barndominium Buildouts
- Closed-cell on the shell; open-cell in interior walls/ceilings
- Great acoustics + thermal performance
- Ready for drywall/finishes after cure
Final specs depend on use-case (shop vs living space), ventilation, and code.
Open-Cell vs Closed-Cell for Metal Buildings
Open-Cell
- Excellent sound dampening; thicker lifts
- Interior partitions & ceilings in conditioned spaces
- Not a vapor retarder—avoid directly on metal skins
Closed-Cell
- High R/inch, adds rigidity, resists bulk moisture
- Acts as a Class II vapor retarder at common thickness
- Preferred on roof/wall metal panels and exterior shells
Typical Thickness & Details
- Walls: Closed-cell 1.5–2" (higher for offices/cold rooms)
- Roof: Closed-cell 2–3" depending on heat load & condensation risk
- Conditioned Buildouts: Open-cell 5–7" in ceilings; 3–5" in interior partitions
- Penetrations: Seal around fasteners, frames, mechanical/electrical
We meter moisture, review ventilation, and size foam lifts for proper cure.
Use Cases We Handle
Shops & Garages
Reduce heat gain and tool rust risk with proper vapor strategy.
Warehouses & DCs
Air sealing large volumes for steadier temps and quieter interiors.
Barndominiums
Shell with closed-cell; interiors with open-cell for comfort and acoustics.
Ag & Cold Storage
Thicker closed-cell assemblies to control moisture and temp swings.
Our Metal Building Foam Process
- Site Walk & Scope: inspect panels, fasteners, leaks, and condensation signs.
- Spec & Quote: closed/open-cell mix, thickness, phases, and access strategy.
- Prep & Protection: mask frames, doors, electrical; ensure ventilation.
- Install: even passes and lift timing for adhesion and cure.
- QA & Cleanup: edge sealing, touch-ups, and clean job site.
Request a Metal Building Quote
Fast scheduling across Greater Houston.
Metal Building Spray Foam — FAQ
Will foam stop my metal roof from sweating?
Closed-cell breaks the thermal bridge on metal and helps prevent interior condensation when properly specified.
Can I foam the underside of an existing roof?
Yes—after checking for leaks and prepping clean, dry surfaces for adhesion.
Is open-cell okay in metal buildings?
Use open-cell for interior partitions/ceilings in conditioned spaces. Use closed-cell on the metal shell.
How thick should I go?
Commonly 1.5–2" on walls and 2–3" on roofs. Cold storage or high-spec rooms may need more.
Will foam make the building quieter?
Yes—foam dampens rain impact, sheet vibration, and highway/neighbor noise.
How long does install take?
Small shops can be 1 day; larger warehouses or barndos may take multiple days depending on scope.